马鞍山附近想过夜电话联系

Hello, welcome to visit the great wall construction machinery concrete mixing station equipment price network!

Online consultation | About us | contact us | Website map
Hotline: 0371-65861528


Current location: home page > News Center > What's new >

Zhengzhou Changcheng construction machinery production management system

Author: admin Release time: June 15, 2017 Number of visits:

 

In order to maintain good production order, improve labor productivity and ensure the smooth progress of production, this management system is specially formulated. This system is applicable to all staff in the workshop.

Chapter one production management

1、 Production discipline

1. In the production process, it must be produced in strict accordance with product specifications and standard drawings.

2. No fireworks are allowed in the production workshop, especially in the paint workshop and warehouse, and the fire-fighting equipment shall be marked conspicuously.

3. Take good care of the production equipment, raw materials and all kinds of production tools. Do not damage them or carry them outside the factory.

4. Employees must obey reasonable arrangements and do their job well. They are not allowed to deliberately create difficulties, neglect or refuse the orders of the superior. Those who do not comply shall be punished according to the company's management system and be punished with more than 0 yuan.

5. The clothes are clean and tidy, and work clothes must be worn according to the requirements.

6. It is strictly forbidden to go out and ask for leave without permission.

7. Do not spit on the floor of the workshop. Do not spit on the floor after each task.

8. When the product is in bad condition, it should be stopped immediately and reported, and the production can be continued after finding out the cause.

9. For the flame cutting and plate cutting part of the workshop, the cutting materials shall be calculated carefully to fully improve the utilization rate of materials. The scraps must be controlled within 3% according to the number of raw materials. If the material is wasted due to cutting in the workshop, the cost of the waste part shall be borne by the workshop.

2、 Operating procedures

1. The correct use of production equipment, in strict accordance with the operating procedures, (operation instructions or instructions) non relevant personnel are strictly prohibited to move the production equipment.

2. The production shall be carried out in strict accordance with the instructions for the use of the equipment. It is strictly forbidden to affect the quality of the products due to the rush of time, resulting in faults. The parties concerned shall make compensation according to the original price.

3. In the process of operation, employees are not allowed to damage materials, tools and equipment at will. Those who violate the rules will be compensated according to the original price.

4. All employees must operate in accordance with the operating procedures. If there are operators who violate the rules, they will be punished according to the seriousness of the case.

5. When operating the machine, it is necessary to cut off the power supply when the machine is stopped.

3、 Product quality

1. We must establish the business philosophy of "quality first, customer first" to ensure product quality.

2. For the abnormal situation, find out the reason and eliminate it in time, so that the quality is always in a stable and controlled state.

3. Seriously implement the "three inspection" system (upper process inspection, next process inspection and self inspection). The operators shall carry out self inspection on the products produced by themselves. After passing the inspection, they can be transferred to the next process. The next process shall inspect the products of the previous process, and the unqualified products have the right to refuse to accept. If the quality accident is found, the responsible person shall not be missed, the cause of the accident shall not be eliminated, and the preventive measures shall not be ignored.

4. The workshop should be responsible for the quality of the products produced, so that the unqualified materials will not be put into production and the unqualified products will not be transferred to the sequence.

5. Strictly divide the "three products" (qualified products, waiting supplies, waste products) isolation area to achieve obvious identification, accurate quantity and timely treatment.

6. Water and electricity must be turned off at any time.

4、 Safe production

1. Strictly implement the safety operation rules to prevent any accidents.

2. Carry out: "safety first, prevention first", abide by the safety management system and safety operation rules of the factory, do not command against rules and stop illegal operation.

3. Regularly carry out safety activities, hold pre shift meeting, and carry out rectification and elimination of hidden dangers from time to time. Accept the inspection of production and supervisor of relevant departments, and eliminate the potential safety hazard in time.

4. Pay attention to the operation of handling machinery to prevent crushing and bumping.

5. Correct use of live equipment and electrical switches, often check cable electrical appliances, to prevent electric shock.

6. Inflammable and explosive materials shall be stacked separately and eye-catching signs shall be set up.

7. Fire fighting equipment should be sensitive and reliable, regularly check and replace (equipment and drugs), and the effective period should be marked clearly.

8. Assess the implementation of the safety production responsibility system of team leaders and employees, and report the assessment results, rewards and punishment suggestions to the head of the production department.

9. The position and activity scope of each operator shall be specified, and it is strictly forbidden to go on duty, leave the post, sleep or leave the post without permission.

10. All employees shall sign the safety production responsibility certificate with the company department.

5、 Equipment management and maintenance

1. Assign special person to manage workshop equipment

2. Seriously implement the equipment maintenance system and strictly abide by the operation rules.

3. To achieve the "three-step" of equipment management, adhere to daily cleaning, weekly maintenance and monthly maintenance, check the operation and control system, safety device, smooth lubricating oil line, oil pressure and oil level standard of the equipment after going to work every day, and inject oil according to the lubrication chart. The oil quality is qualified, and the formal work can be carried out after no problem is found in the inspection.

4. A special person shall be responsible for large amount of equipment.

5. Make a perfect equipment maintenance and repair plan, and make maintenance records, fill in timely, accurate and neat.

6. Strict equipment accident reporting system, timely report to the supervisor in case of failure and stop operation.

7. Requirements, namely: neat, clean, safe, lubrication, to achieve "three good", "four will" and "Five Disciplines". Three good, namely: good management, good use, good maintenance. Four skills, that is, to be able to use, to maintain, to check and to remove general faults. The five disciplines are as follows: abide by the safety operation regulations; keep the equipment clean and tidy regularly and refuel according to the regulations; take good care of the tools and accessories and do not lose them; stop immediately if any fault is found; inform the supervisor for inspection and treatment.

8. It is strictly forbidden to stop the machine and operate without load.

9. The operation control system of the equipment shall be maintained and the safety devices shall be complete and reliable.

6、 Production order management

1. Wear work clothes, slippers, shorts, bare back or untidy clothes and hats are not allowed to wear, and the required protective equipment shall be worn.

2. When on duty, strictly follow the prescribed operation process operation, do not affect the smooth progress of the work.

3. No false report and supervision is allowed for each process.

4. Workshop staff, team leader and workshop director shall cooperate with each other and shall not quarrel or beat and scold each other.

5. It is strictly prohibited for employees to drink alcohol before going to work. Those who drink too much before going to work shall not be on duty on the same day and shall be treated as absenteeism.

6. Gambling, playing mahjong and playing cards are strictly prohibited in the workshop.

7. If you need to go out due to special working hours, you must get the approval of the team leader before leaving. If you set the time according to the situation, you can accumulate more than one hour a week, and the corresponding salary will be deducted.

8. It is not allowed to move around during working hours.

9. If the team fails to complete the production task of the day, if it affects the company's general plan, it will work overtime to complete the task.

10. During production, it is not allowed to chat, chat, make phone calls, eat snacks, sleep, leave production posts without authorization, and do not sit, walk, step on products.

11. It is strictly forbidden to cross or sit on any mechanical part, and it is strictly forbidden to dismantle or move the equipment at will. The newly installed equipment shall not be started without testing and trial running.

12. In addition to consulting the company's relevant information and sending and receiving the company's email, it is forbidden to check any information irrelevant to the company's business on the Internet. Once found, 20% of the salary of the current month will be deducted each time.

13. Before going off duty, you must tidy up the products, materials and working scene of your post, and clean the working site.

14. After work, the person in charge of each workshop is responsible for closing the doors and windows and locking the door of the workshop.

Chapter, staff management

1、 Morning meeting system

1. Employees must arrive at the workshop 5 minutes in advance for the morning meeting every day. They are not allowed to be late or leave early.

2. Each day, the team leader must hold a regular meeting, and the team leader shall publish the work summary of the previous day to the public, including poor operation, quality and attendance; and announce the production plan and work of the day, so that the employees can understand the production and other conditions of the day. The regular meeting time should be controlled within 10 minutes.

3. When the group leader held the morning meeting, his voice was loud and powerful, and most of them were motivated to mobilize the enthusiasm of the staff.

2、 Leave system

If an employee asks for leave, he / she must write a leave slip (stating the reason for the leave), which shall be signed by the team leader and submitted to the management department for approval and signature before it becomes effective; if an employee leaves the post without approval, he / she shall be deemed as absent from work. If you have an emergency, you can ask for leave by telephone. You can make up the leave slip and show the medical record card after going to work. If you can't provide the relevant certificate, you will be treated as absenteeism.

3、 Sanitation system

1. The staff should keep their posts clean and tidy. The equipment, tables and stools and semi-finished products should be placed in order according to the specified position. The team leader should keep the desk neat and clean.

2. The tools should be cleaned and placed in the designated area after use. The tools should be kept by special personnel. They should not be thrown, inverted or even damaged

3. Do not litter or scribble in the company.

4. There shall be no water and oil accumulation on the floor of the workshop; the indoor and outdoor shall be kept clean and no garbage shall be piled up.

5. Each workshop is responsible for cleaning.

6. Adhere to the on-site management of civilized production, civilized operation, civilized operation, radical treatment of bumps, scratches, rust and other phenomena. After work every day, it is necessary to ensure that the equipment is not cleaned and maintained, the workpieces are not placed according to the regulations, the tools are not checked and placed, the original records are not recorded, and the work site is not cleaned.

4、 Other provisions

1. During working hours, all employees advocate Putonghua, and swearing and obscene words are strictly prohibited in work and management activities.

2. The normal working time is 8 hours per day. If you work overtime at night, you will be informed according to the production needs. If you need to work overtime in the evening, fill in the overtime application form before 17:00 p.m. and report to the factory director for approval, and arrange the overtime workers to eat.

3. Go to and from work on time (employees must arrive 5 minutes in advance to attend the morning meeting), do not be late, leave early, or be absent from work (in case of rush, the time of going to and from work shall be adjusted in accordance with the workshop arrangement), and they shall ask for leave if they have something to do.

4. During the working hours, except for the management personnel above the group leader who are walking in the workshop due to working relationship, other personnel shall not leave their posts and move to other posts. If they need to leave their posts due to business, they must ask the group leader for leave and approval before leaving their posts.

5. It is forbidden to chat, play and fight in the workshop, leave the post without permission, and move to other posts. The violator shall be charged with 50%__ A fine of 100 yuan.

6. No visit and private phone chat are allowed during working hours to ensure product quality and safety.

7. No person or person is allowed to enter the production line of tramcar or dangerous goods.

8. The workshop arranges production strictly according to the production plan, and carefully organizes the production according to the workshop equipment status and personnel. Each production team must complete the daily production tasks and ensure the quality.

9. The workshop has the right to refuse production in case of unqualified materials and non-conforming regulations, and report to the superior for treatment. In case of loss caused by continuous production, all levels of the workshop shall be responsible for the consequences.

10. Employees must pass through the warehouse keeper to receive materials, and they are not allowed to take them without permission. In the production process, the production team shall not be responsible for the materials.

11. In the process of production, employees shall operate in strict accordance with quality standards and process procedures, and shall not change the production process of products without authorization.

12. Read the operation instruction carefully before work. If the employee violates the operation regulations, whether intentionally or negligently causes losses to the company, the party concerned shall compensate in full (the management personnel shall also be jointly and severally punished for careless management).

13. After the production process is confirmed, no one can change it at will. If any error is found in the process of operation, it shall stop immediately and inform the relevant departments to discuss it together, and change it after approval and signature.

14. Workshop staff must achieve civilized production, actively complete the production tasks assigned by the superior; temporarily transfer due to work needs, obey the arrangement of the workshop supervisor, assist the work and obey the management of the employing department, and report the non-compliance to the arrangement to the company for handling.

15. Workshop staff and foreign personnel entering special posts shall abide by special regulations to ensure production safety.

16. In the process of repair, the good and bad materials must be clearly distinguished, and obvious marks must be made, and materials cannot be mixed. Equipment maintenance personnel and electricians must follow the shift to ensure the normal operation of the equipment.

17. Employees are responsible for maintaining the working environment, and spitting and littering are strictly prohibited. In the production process, attention should be paid to saving materials and tools. It is not allowed to throw materials and tools at random. Components dropped on the ground must be picked up, such as screws, spring pads, welding rods, etc.

18. The operator must clean the machine equipment and work post before taking up the post every day to ensure that the working environment in the process is clean and tidy, the worktable shall not be disordered, and the production workpieces shall be placed separately with clear marks.

19. When off duty, the staff will turn off all doors, windows and power. Otherwise, in case of theft and other accidents, the duty personnel and workshop supervisor will be held responsible.

20. Strengthen the site management to ensure that the site is clean and the equipment is in good condition. The corner waste and public waste after production must be cleaned up to the designated location and transported out of the workshop by workshop staff.

21. It is not allowed to carry any articles of the company out of the factory without permission (except for special circumstances which need to be approved). In case of such behavior and verified, the employee will be dismissed and the salary of the current month will be deducted.

22. Those who maliciously damage the company's property or steal (whether public property or others' property) shall be handed over to the company for disposal regardless of its value. According to the seriousness of the case, the offender shall be dismissed without pay and compensated twice the price of the theft or sent to the public security organ for handling.

23. Employees should strengthen unity, respect, and mutual supervision, and severely punish those who cover up or conceal bad behaviors.

The above provisions shall be implemented as of the date of promulgation.